# Alliance Winding Equipment
Source: https://www.alliance-winding.com



		    



#Highly-Engineered, Custom Equipment Solutions
Since 1986, we've provided engineering solutions for the assembly of electric motors and generators with the highest possible value for the end user with an ISO 9001:2015 certification.

[About Us](https://www.alliance-winding.com/company-overview)[Join Our Team](https://www.alliance-winding.com/careers)![](https://www.alliance-winding.com/Data/hero-image-desktop.jpg?Revision=40H&Timestamp=LXncYc)

[This is a link to the original iframe source: https://player.vimeo.com/video/935957243?h=2e114bf491&background=1](https://player.vimeo.com/video/935957243?h=2e114bf491&background=1) 







[**Wind & Insert Stators**Heavy-Duty, High-Quality Equipment](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)

[**Hairpin Stators**Population, Twisting, Welding and More](https://www.alliance-winding.com/shop/automation-range/hairpin)

[**Direct Winding**Internal, External, Segment, and Linear Strip Wind](https://www.alliance-winding.com/shop/automation-range/needle-direct-wind)

[**Full Motor Assembly**Rotor and Motor Assembly](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)



**Wind & Insert Stators**

Winding and Inserting technology for traditional round-wire electric motors and generator stators has been at the core of our business from the beginning. We continue to innovate and push the limitations for winding equipment from the incoming laminations to the final assembled motors. Alliance offers a wide range of equipment to meet or exceed customer requirements. Alliance has become one of the largest manufacturers of individual machines, multi-process machines, and complete systems for traditional round wire motor and generator production. Discover our range of high-performance equipment designed to streamline your manufacturing process and elevate your product quality.


[Learn More](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
![](https://www.alliance-winding.com/Data/wind-insert-stator-2024.png?Revision=HCH&Timestamp=W4C3bc)![](https://www.alliance-winding.com/Data/featured-story-right-01.png?Revision=j0H&Timestamp=b1QFYc)



**Hairpin Stators**

Alliance continues to innovate by expanding our capabilities and changing as motor technology has evolved in the industry. We have designed and developed a full offering of hairpin equipment to supply the growing market for hairpin stators. Alliance is a turnkey system provider for hairpin technology and has proven systems in the field using this technology. Like our strong history of solutions for traditional round wire equipment, our hairpin offering is engineered to meet the highest performance and efficiency standards. Our innovative solutions are tailored for the electric motor industry, ensuring superior quality and reliability for automotive, industrial, and various other sectors. Discover our range of high-performance hairpin stator equipment.


[Learn More](https://www.alliance-winding.com/shop/automation-range/hairpin)
![](https://www.alliance-winding.com/Data/hairpin-2024.png?Revision=0CH&Timestamp=B9C3bc)



**Connection Technology**

Our Joyal brand developed patented fusing technology for magnet wire and has continued to be a leader in the industry while at the forefront of technology and automation. Joyal has developed many specialized machines in magnet wire diffusion bonding, resistance staking, and solid-state brazing focuses and offers a full line of equipment, including stand-alone, rotary, and bowl-fed machines that can be incorporated into any production environment and be run manually or automatically. Joyal gives your application an unsurpassed connection technology. Explore our wide range of lead connection solutions for various electric motor applications.


[Learn More](https://www.alliance-winding.com/shop/automation-range/connection)
![](https://www.alliance-winding.com/Data/connection-technology-2024.png?Revision=nCH&Timestamp=9LC3bc)



**Impregnation Technology**

AWE Newtech is one of the world's leading suppliers of resin-impregnation equipment for applying insulating resins and varnishes to the stators and rotors of electric motors, generators, and alternators. Newtech also offers robotic dispensing systems for automatically applying adhesives, sealants, gasketing materials, encapsulants, and potting compounds. Newtech offers unsurpassed energy and resin-saving technology to electric motor stators, rotors, and armatures. The machines and systems use directed energy technology, including short-wave IR, resistance heating, and induction, for accurate control and fast curing to improve resin retention and reduce VOCs. Explore our wide range of solutions designed for various electric motor applications.


[Learn More](https://www.alliance-winding.com/shop/automation-range/resin-and-varnish)
![](https://www.alliance-winding.com/Data/impregnation-technology-2024.png?Revision=CCH&Timestamp=4LC3bc)![](https://www.alliance-winding.com/Data/featured-story-left.png?Revision=m0H&Timestamp=CxQFYc)[![](https://www.alliance-winding.com/Data/industries-desktop.png?Revision=rnH&Timestamp=7QtmYc)](https://www.alliance-winding.com/shop/automation-range)




##Our Services



[![](https://www.alliance-winding.com/Data/servicestooling.png?Revision=80H&Timestamp=GkQFYc)**Tooling**Tooling design, competitively priced manufacturing, controls updates, installation services, and more.

Read More](https://www.alliance-winding.com/tooling)

[![](https://www.alliance-winding.com/Data/serviceson-site-service.png?Revision=p0H&Timestamp=GkQFYc)**On-Site Service**Expert help from our skilled technicians for installations, service, or training sessions.

Read More](https://www.alliance-winding.com/on-site-services)

[![](https://www.alliance-winding.com/Data/servicesremote-support.png?Revision=w0H&Timestamp=GkQFYc)**Remote Support**We are able to support your needs, keep equipment running, and diagnose issues remotely.

Read More](https://www.alliance-winding.com/remote-support)

[![](https://www.alliance-winding.com/Data/servicesall-services.png?Revision=D0H&Timestamp=GkQFYc)**All Services**From quality spare parts to equipment relocation, explore all of the services Alliance has to offer.

View All](https://www.alliance-winding.com/services)







[![](https://www.alliance-winding.com/Data/half-widthalliance.png?Revision=T0H&Timestamp=GG19Yc)](https://www.alliance-winding.com)



[![](https://www.alliance-winding.com/Data/half-widthjoyal.png?Revision=d0H&Timestamp=6yYHYc)](https://www.alliance-winding.com)



[![](https://www.alliance-winding.com/Data/half-widthnewtech.png?Revision=10H&Timestamp=6yYHYc)](https://www.alliance-winding.com)![](https://www.alliance-winding.com/Data/FeaturedBrandsBackground.png?Revision=M0H&Timestamp=6yYHYc)
		


# Contact Us
Source: https://www.alliance-winding.com/contact-us



		    



#Contact Us




![](https://www.alliance-winding.com/Images/ContactUsLogoAllianceWinding.svg)


####Alliance Winding Equipment, Inc.

													3939 Vanguard Drive
													
													
                                                        Fort Wayne, IN 46809 US
													
													
												

![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+1 260.478.2200](https://www.alliance-winding.comtel:1-260-478-2200)
![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[sales@alliance-winding.com](https://www.alliance-winding.commailto:sales@alliance-winding.com)[Get Directions](https://www.google.com/maps/dir/?api=1&destination=Alliance%20Winding%20Equipment%20Inc.%2C%203939%20Vanguard%20Drive%2C%20Fort%20Wayne%2C%20IN%2046809)![](https://www.alliance-winding.com/Images/ContactUsLogoJoyal.svg)


####Joyal

													3939 Vanguard Drive
													
													
                                                        Fort Wayne, IN 46809 US
													
													
												

![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+1 260.478.2200](https://www.alliance-winding.comtel:1-260-478-2200)
![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[sales@joyal.com](https://www.alliance-winding.commailto:sales@joyal.com)[Get Directions](https://www.google.com/maps/dir/?api=1&destination=Joyal%2C%203939%20Vanguard%20Drive%2C%20Fort%20Wayne%2C%20IN%2046809)![](https://www.alliance-winding.com/Images/ContactUsLogoAweNewtech.svg)


####AWE Newtech Limited

													4-5 Rose and Riley Yard, Brunel Drive
													Northern Road Industrial Estate
													
													
                                                        Newark  ,  NG24 2DE UK
													
												

![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[440-163-670-3793](https://www.alliance-winding.comtel:440-163-670-3793)
![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[sales@awe-newtech.com](https://www.alliance-winding.commailto:sales@awe-newtech.com)[Get Directions](https://www.google.com/maps/dir/?api=1&destination=AWE%20Newtech%20Limited%2C%204-5%20Rose%20and%20Riley%20Yard%20Brunel%20Drive%2C%20Northern%20Road%20Industrial%20Estate%2C%20Newark%2C%20%20%20%20NG24%202DE)



###Alliance Facilities and Support

										Contact one of our many facilities across the globe for support and inquiries on your current and upcoming projects.
									


![](https://www.alliance-winding.com/Images/IconMexico.png)Mexico

#####Alliance Winding Equipment, Inc.
**Sales and Service**Mr. Alejandro DarwichGuadalupe, Nuevo Leon
                                                        Mexico
													
![](https://www.alliance-winding.com/Images/ContactInfoItemMobilePhoneIcon.svg)
[+52 81 10383973](https://www.alliance-winding.comtel:+528110383973)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[adarwich@alliance-winding.com](https://www.alliance-winding.commailto:adarwich@alliance-winding.com)

![](https://www.alliance-winding.com/Images/IconItaly.png)Italy

#####Alliance Winding Europe S.R.L.
**Sales and Service Facility**Via Trieste 49/D35035 Mestrino (PD)
                                                        Italy
													
![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+39 049 738 5206](https://www.alliance-winding.comtel:+390497385206)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[sales@alliance-winding.com](https://www.alliance-winding.commailto:sales@alliance-winding.com)

![](https://www.alliance-winding.com/Images/IconChina.png)China

#####Alliance Automation Suzhou Ltd.
**Sales, Service, and Manufacturing Facility**Wuzhong District#27 Xingwu Road215128 Suzhou
![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+86 512 65650510](https://www.alliance-winding.comtel:+8651265650510)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[bill.chu@alliance-winding.com.cn](https://www.alliance-winding.commailto:bill.chu@alliance-winding.com.cn)

![](https://www.alliance-winding.com/Images/IconCzechRepublic.png)Czech Republic

#####RESC S.R.O.
**Sales, Service, and Manufacturing Facility**Mr. Radek RozkosU Kaplicky 1827751 Nelahozeves - Le?any
                                                        Czech Republic
													
![](https://www.alliance-winding.com/Images/ContactInfoItemMobilePhoneIcon.svg)
[+420 775 628 614](https://www.alliance-winding.comtel:+420775628614)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[rozkos@resc.cz](https://www.alliance-winding.commailto:rozkos@resc.cz)

![](https://www.alliance-winding.com/Images/IconGermany.png)Germany

#####Industria Oberlander Ingenieur GmbH &, Co. KG
**Business Development Partner**Hasenbergsteige 3170197 Stuttgart
                                                        Germany
													
![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+49 711 64553-11](https://www.alliance-winding.comtel:+4971164553-11)![](https://www.alliance-winding.com/Images/ContactInfoItemMobilePhoneIcon.svg)
[+49 1717 122 721](https://www.alliance-winding.comtel:+491717122721)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[beck@industria.de](https://www.alliance-winding.commailto:beck@industria.de)

![](https://www.alliance-winding.com/Images/IconTurkey.png)Turkey

#####Metalin Ltd.
**Business Development Partner**Mr. Ali Serpen
![](https://www.alliance-winding.com/Images/ContactInfoItemMobilePhoneIcon.svg)
[+90 533 666 7336](https://www.alliance-winding.comtel:+905336667336)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[aserpen@alliance-winding.com](https://www.alliance-winding.commailto:aserpen@alliance-winding.com)

![](https://www.alliance-winding.com/Images/IconIndia.png)India

#####Alliance Winding Equipment India Pvt. Ltd.
**Sales, Service, and Manufacturing Facility**Mr. Shirish BagalJ-336, M.I.D.C. BhosariPune 411026
![](https://www.alliance-winding.com/Images/ContactInfoItemPhoneIcon.svg)
[+91 20 27120712](https://www.alliance-winding.comtel:+912027120712)![](https://www.alliance-winding.com/Images/ContactInfoItemEmailIcon.svg)
[sbagal@alliance-winding.com](https://www.alliance-winding.commailto:sbagal@alliance-winding.com)
		


# Fusing & Connection
Source: https://www.alliance-winding.com/shop/automation-range/connection



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Fusing & Connection
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Fusing & Connection


##









**Contact for Pricing**Fusing & Lead Connection Equipment for Copper Wire


			


![](https://www.alliance-winding.com/Data/JoyalBluePNG.png?Revision=ZCH&Timestamp=6pMCyc)




The Joyal brand leads the industry in diffusion bonding, resistance staking, and solid-state brazing. As a trusted provider of lead connection equipment, JoyalÕs fusing technology makes a connection that is unmatched by mechanical crimping. The process is simple and efficient, eliminating the need for wire stripping. The heat and pressure generated by the electrodes remove the enamel and produce a mechanically strong, low-resistance connection.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/connection-sized.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=mnH&Timestamp=km4lbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/connection-sized.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=mnH&Timestamp=km4lbc&Width=1440)
![](https://www.alliance-winding.com/Data/46fd02af515a92edaccb47d8c28614d2-Joyal1-min-Copy-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=cnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/46fd02af515a92edaccb47d8c28614d2-Joyal1-min-Copy-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=cnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/71561454fc467d4ade6f24ba559b086b-Joyal2-min1.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=QnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/71561454fc467d4ade6f24ba559b086b-Joyal2-min1.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=QnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6125.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=SNH&Timestamp=l3BdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6125.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=SNH&Timestamp=l3BdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC1219-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=4NH&Timestamp=ZBBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC1219-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=4NH&Timestamp=ZBBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/ae2c60011f28504ce02e274b7b5af841-Joyal7-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=dnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/ae2c60011f28504ce02e274b7b5af841-Joyal7-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=dnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6170.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=lNH&Timestamp=3LBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6170.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=lNH&Timestamp=3LBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/849ad51c20b679763971378d6713a808-InsideFold2Photo1BobbinFusingTechnology1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=0nH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/849ad51c20b679763971378d6713a808-InsideFold2Photo1BobbinFusingTechnology1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=0nH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/21e91740b4dc6ee8726596fa686b2ab0-InsideFold2Photo2Fuse-A-WireTechnology-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=nnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/21e91740b4dc6ee8726596fa686b2ab0-InsideFold2Photo2Fuse-A-WireTechnology-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=nnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/8b455f90cfd441b23a8e2a1523ba8b8e-DSC85041-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=HnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/8b455f90cfd441b23a8e2a1523ba8b8e-DSC85041-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=HnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/b65d1104fe3c85a24d02052cd87b54e3-Joyal3-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=MnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/b65d1104fe3c85a24d02052cd87b54e3-Joyal3-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=MnH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6663.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=3NH&Timestamp=nYBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6663.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=3NH&Timestamp=nYBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/6e3d296a4843b129f0d3ce9fd279aee4-Joyal4-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=1nH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/6e3d296a4843b129f0d3ce9fd279aee4-Joyal4-min-Copy.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=1nH&Timestamp=NS65Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6093revised.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=GNH&Timestamp=l3BdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6093revised.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=GNH&Timestamp=l3BdTc&Width=1440)
![](https://www.alliance-winding.com/Data/33aaed6936b415186b8b506926821f40-DSC6559-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=CnH&Timestamp=NS65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/33aaed6936b415186b8b506926821f40-DSC6559-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=CnH&Timestamp=NS65Yc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/connection-sized.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=mnH&Timestamp=km4lbc&Width=140)
![](https://www.alliance-winding.com/Data/46fd02af515a92edaccb47d8c28614d2-Joyal1-min-Copy-Copy.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=cnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/71561454fc467d4ade6f24ba559b086b-Joyal2-min1.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=QnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6125.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=SNH&Timestamp=l3BdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC1219-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=4NH&Timestamp=ZBBdTc&Width=140)
![](https://www.alliance-winding.com/Data/ae2c60011f28504ce02e274b7b5af841-Joyal7-min-Copy.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=dnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6170.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=lNH&Timestamp=3LBdTc&Width=140)
![](https://www.alliance-winding.com/Data/849ad51c20b679763971378d6713a808-InsideFold2Photo1BobbinFusingTechnology1-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=0nH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/21e91740b4dc6ee8726596fa686b2ab0-InsideFold2Photo2Fuse-A-WireTechnology-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=nnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/8b455f90cfd441b23a8e2a1523ba8b8e-DSC85041-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=HnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/b65d1104fe3c85a24d02052cd87b54e3-Joyal3-min-Copy.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=MnH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6663.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=3NH&Timestamp=nYBdTc&Width=140)
![](https://www.alliance-winding.com/Data/6e3d296a4843b129f0d3ce9fd279aee4-Joyal4-min-Copy.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=1nH&Timestamp=NS65Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6093revised.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=GNH&Timestamp=l3BdTc&Width=140)
![](https://www.alliance-winding.com/Data/33aaed6936b415186b8b506926821f40-DSC6559-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=CnH&Timestamp=NS65Yc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Fusing & Connection


##









**Contact for Pricing**Fusing & Lead Connection Equipment for Copper Wire


			


![](https://www.alliance-winding.com/Data/JoyalBluePNG.png?Revision=ZCH&Timestamp=6pMCyc)




The Joyal brand leads the industry in diffusion bonding, resistance staking, and solid-state brazing. As a trusted provider of lead connection equipment, JoyalÕs fusing technology makes a connection that is unmatched by mechanical crimping. The process is simple and efficient, eliminating the need for wire stripping. The heat and pressure generated by the electrodes remove the enamel and produce a mechanically strong, low-resistance connection.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)[Application Technology](https://www.alliance-winding.com#ProductTab22)[Fusing Technology](https://www.alliance-winding.com#ProductTab23)[Process Control Features](https://www.alliance-winding.com#ProductTab24)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

#####Joyal offers machines for multiple processes and applications, including advanced lead


- Wire to Wire -ÊFuse-A-Wire Technology
- Wire to Lead -ÊTube Fusing Technology
- Wire to Terminal -ÊLead Fusing Technology
- Wire to Commutator -ÊArmature Fusing Technology

Our lead connection equipment supports copper, aluminum, and Litz wire. With advanced controls for speed, repeatability, and monitoring, each process can be tracked in an SPC database for quality assurance.









		[Application Technology](https://www.alliance-winding.com#ProductTab22)


			

####ROUND and RECTANGULAR Magnet Wire


- Industrial Motor Leads/Neutrals
- Large Alternator Leads/Neutrals
- Traction/Hybrid Motor Leads/Neutral Ð Rings and Custom Power Lugs
- Aerospace Wound Component Ð HML and Litz Wire
- Small AC Motor Leads or Pre-Connect Rings Ð Aluminum Magnet Wire
- Armature Commutators
- Bobbin Spades/Pins
- Rotor Slip Rings
- Hairpin Lead/Neutral Rings
- Diode Bridge
		[Fusing Technology](https://www.alliance-winding.com#ProductTab23)


			

####Tube Fusing Technology


Our advanced lead connection equipment eliminates the need for an operator to strip the magnet wire before fusing the lead bundle. Capable of fusing up to 150 x #18 AWG (1.0mm) wires in parallel, the heat of the fusing operation burns off the wire enamel while the tin from the tube cleans the area to be connected. The headÕs force in tandem with the electrode-controlled heating, creates a reliable connection.



####Robotic Fusing and Automation


Custom assembly systems for wireÊfusing are available for a variety of processes. Joyal incorporates multi-axis servo motions, allowing quick changeover of different products.



####Armature Fusing Technology


Joyal offers a variety of machines to meet any style of armature wire fusing requirements. Machines are available in manual and automatic transfer designs. In addition, Joyal offers our unique thermal monitor controller to ensure that the wireÊfusing operation does not excessively heat the commutator bar, causing distortion.



####Armature Fusing/Brazing Systems


Joyal Commutator Wire Fusing Machines deliver bar-to-bar control, automatic weld current control, and data collection for SPC tracking for universal and DC motor manufacturers' requirements. The latest wireÊfusing technology allows more parameters to be automatically recalled, reducing the operator's involvement in the setup process.



####Fuse-A-Wire Technology


Fuse-a-wire technology is unique in that it eliminates the need for a splice connector between the magnet wire and the tinned lead wire. This lowers the material cost of your product and eliminates the need to stock different connectors sized specifically to the wire bundle size. This technology allows wire fusing the connection in less than 1 second and is extremely economical compared to traditional splice or insulation displacement connectors.

		[Process Control Features](https://www.alliance-winding.com#ProductTab24)


			
All Joyal machines have advanced process and control features that are unavailable from traditional connection methods. Machines can accurately control electrode current, temperature, force, fusing head displacement, and fusing time while monitoring the process many times per second. Not only does this level of control significantly improve the quality of the connection, but a wire fusing machine requires much less training for an operator. These parameters result in less maintenance and no need for expensive, specialized connectors. Along with controlling the process, we offer computer and Ethernet/USB communication for specification storage/diagnostic, which can be integrated into a customer S.P.C. package.

		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fconnection)[](https://twitter.com/intent/tweet?text=Fusing%20&Connection_-_https%3A%2F%2Fwww_alliance-winding_com%2Fshop%2Fautomation-range%2Fconnection=)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fconnection)[](https://www.alliance-winding.com/shop/automation-range/connection)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Core Build
Source: https://www.alliance-winding.com/shop/automation-range/core-build



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Core Build
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Core Build


##









**Contact for Pricing**

			
Alliance offers stator core buildÊand rotor core build systems that can be operator-loaded or integrated with automatic stack selection and transfer automation to minimize operator intervention.Ê
  


The design, service, and support from the Alliance team will give you the confidence and ability to develop new products and produce high-quality stators and rotors, critical for downstream operations.


		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/SEW-10-VSkewWeldMachine-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=BHH&Timestamp=1CqKYc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/SEW-10-VSkewWeldMachine-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=BHH&Timestamp=1CqKYc&Width=1440)
![](https://www.alliance-winding.com/Data/IWSeriesStatorWeldingMachine-Cropped-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=RHH&Timestamp=1CqKYc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IWSeriesStatorWeldingMachine-Cropped-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=RHH&Timestamp=1CqKYc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC4632-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=Z9H&Timestamp=z0bdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC4632-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=Z9H&Timestamp=z0bdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC4731-2-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=f9H&Timestamp=z0bdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC4731-2-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=f9H&Timestamp=z0bdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2379-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=29H&Timestamp=z0bdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2379-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=29H&Timestamp=z0bdTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/SEW-10-VSkewWeldMachine-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=BHH&Timestamp=1CqKYc&Width=140)
![](https://www.alliance-winding.com/Data/IWSeriesStatorWeldingMachine-Cropped-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=RHH&Timestamp=1CqKYc&Width=140)
![](https://www.alliance-winding.com/Data/DSC4632-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=Z9H&Timestamp=z0bdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC4731-2-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=f9H&Timestamp=z0bdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2379-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=29H&Timestamp=z0bdTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Core Build


##









**Contact for Pricing**

			
Alliance offers stator core buildÊand rotor core build systems that can be operator-loaded or integrated with automatic stack selection and transfer automation to minimize operator intervention.Ê
  


The design, service, and support from the Alliance team will give you the confidence and ability to develop new products and produce high-quality stators and rotors, critical for downstream operations.


		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

###Cleating


Alliance cleating machines roll bands of steel into dovetail slots on the stator's O.D. They are designed for reliability and repeatability. These machines run for optimized utilization and offer quick-change tooling for minimal production interruption.




###Welding


Alliance offers different forms of welding systems to produce in the low hundreds or in the millions of stators and rotors per year depending on the level of automation to meet the requirements of the manufacturing line.



- TIG Welding
- MIG Welding
- Plasma Welding
- Laser Welding


###Stator Roll-Up and Individual Segmented Pole Stator Assembly Ê


Alliance offers advanced stator assembly machines designed specifically for the application. These machines provide alignment and perpendicularity to any level of automation.

		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fcore-build)[](https://twitter.com/intent/tweet?text=Core%20Build%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fcore-build)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fcore-build)[](https://www.alliance-winding.com/shop/automation-range/core-build)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Forming
Source: https://www.alliance-winding.com/shop/automation-range/forming



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Forming
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Forming


##









**Contact for Pricing**

			
Alliance offers multiple forming process machines. Our line of equipment includes preform, drift, and final-end-turn forming machines. We understand the importance of flexibility, so we have designed these machines with quick-change tooling sets that save time and capital for a more efficient machine.


		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/DSC1158-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=cNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC1158-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=cNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC1151-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=CNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC1151-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=CNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2364-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=dNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2364-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=dNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2591-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=1NH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2591-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=1NH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC8816-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=kNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC8816-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=kNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC5474-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=MNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC5474-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=MNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6017-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=QNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6017-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=QNH&Timestamp=frydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC6084-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=XNH&Timestamp=frydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC6084-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=XNH&Timestamp=frydTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/DSC1158-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=cNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC1151-1-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=CNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2364-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=dNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2591-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=1NH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC8816-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=kNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC5474-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=MNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6017-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=QNH&Timestamp=frydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC6084-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=XNH&Timestamp=frydTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Forming


##









**Contact for Pricing**

			
Alliance offers multiple forming process machines. Our line of equipment includes preform, drift, and final-end-turn forming machines. We understand the importance of flexibility, so we have designed these machines with quick-change tooling sets that save time and capital for a more efficient machine.


		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			
The preform machine blows out the end turn and does some minimal O.D. coil shaping after insertion. It also prepares the stator to accept phase insulation and other manual operations. The drift-forming press is used between phase layers to prepare the stator for the next phase insertion. The final form or end turn forming compresses and prepares the end turns into a gauge-dimension-tight bundle of wire for lacing, and resin impregnation.
  


The Alliance line offers the highest-quality machine and tooling designs, with three-dimensional (3) forming to ensure stators are in the correct shape and specification. Each forming process offers advanced servo motion technology and individual cuff supports to optimize slot fill with the shortest possible end turn.


		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fforming)[](https://twitter.com/intent/tweet?text=Forming%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fforming)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fforming)[](https://www.alliance-winding.com/shop/automation-range/forming)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Hairpin
Source: https://www.alliance-winding.com/shop/automation-range/hairpin



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Hairpin
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Hairpin


##









**Contact for Pricing**Hairpin Stator Equipment


			
Since 1986, Alliance has continued expanding our capabilities and changing as motor technology, including hairpin motors, has evolved in the industry. With that, we have designed and developed a full offering of hairpin motor windingÊequipment to supply the growing market for hairpin stators. Alliance is a turnkey system provider for hairpin technology and has proven systems in the field using this technology.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/hairpin-stators.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=pnH&Timestamp=sw4lbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/hairpin-stators.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=pnH&Timestamp=sw4lbc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/hairpin-stators.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=pnH&Timestamp=sw4lbc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Hairpin


##









**Contact for Pricing**Hairpin Stator Equipment


			
Since 1986, Alliance has continued expanding our capabilities and changing as motor technology, including hairpin motors, has evolved in the industry. With that, we have designed and developed a full offering of hairpin motor windingÊequipment to supply the growing market for hairpin stators. Alliance is a turnkey system provider for hairpin technology and has proven systems in the field using this technology.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

##Hairpin Equipment Capabilities


- Hairpin Motor Winding
- Hairpin Bending and Forming
- Laser Ablation
- Stator and Rotor Core Build
- Slot Insulating
- Hairpin Population
- Hairpin Insertion
- Twisting
- Connection / Welding
- Powder Coating Ð Newtech
- Resin Impregnation - Newtech
		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fhairpin)[](https://twitter.com/intent/tweet?text=Hairpin%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fhairpin)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fhairpin)[](https://www.alliance-winding.com/shop/automation-range/hairpin)
		


# Insertion
Source: https://www.alliance-winding.com/shop/automation-range/insertion



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Insertion
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Insertion


##









**Contact for Pricing**

			
Alliance offers insertion machines for all stator sizes. The machines can be oriented vertically or horizontally for the best ergonomics and solution. Our technology allows for higher slot fills and compact end turn heights; using fully programmable, independent axis for the blades, stripper, and wedge pushers. This coupled with our state of the art tooling designs gives our customers a solution that is reliable and repeatable for over 20 years of cycles.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/DSC2358-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=v9H&Timestamp=7vbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2358-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=v9H&Timestamp=7vbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC3442-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=0NH&Timestamp=7vbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC3442-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=0NH&Timestamp=7vbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC5408-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=HNH&Timestamp=7vbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC5408-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=HNH&Timestamp=7vbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/IMG4353-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=nNH&Timestamp=7vbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IMG4353-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=nNH&Timestamp=7vbdTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/DSC2358-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=v9H&Timestamp=7vbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC3442-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=0NH&Timestamp=7vbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC5408-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=HNH&Timestamp=7vbdTc&Width=140)
![](https://www.alliance-winding.com/Data/IMG4353-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=nNH&Timestamp=7vbdTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Insertion


##









**Contact for Pricing**

			
Alliance offers insertion machines for all stator sizes. The machines can be oriented vertically or horizontally for the best ergonomics and solution. Our technology allows for higher slot fills and compact end turn heights; using fully programmable, independent axis for the blades, stripper, and wedge pushers. This coupled with our state of the art tooling designs gives our customers a solution that is reliable and repeatable for over 20 years of cycles.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			
The coil insertion technology is the most economical and highest quality process for the insertion of magnet wire coil sets into the stator slots.Ê Alliance Winding Equipment, Inc. offers a range of stator coil insertion machines from laboratory manual machines to complete automation.
  


Alliance has met the challenge for higher efficiency motors with increasing slot fills through advances in our coil insertion technology and processes.Ê AllianceÕs process development and engineered machine tools are at the forefront of the technology to produce a quality stator with an emphasis on first pass yield.


		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsertion)[](https://twitter.com/intent/tweet?text=Insertion%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsertion)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsertion)[](https://www.alliance-winding.com/shop/automation-range/insertion)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Insulating
Source: https://www.alliance-winding.com/shop/automation-range/insulating



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Insulating
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Insulating


##









**Contact for Pricing**

			
Alliance offers a wide range of machines that form, cuff, and insert insulating materials into the stator or rotor slots.ÊThe insulation machines offer a combination of cam and servo control features for speed and accuracy.ÊAll tooling sets can be designed for quick change for minimal changeover time and multiple laminations in one machine.


		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/DSC03941.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=8CH&Timestamp=THXCyc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC03941.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=8CH&Timestamp=THXCyc&Width=1440)
![](https://www.alliance-winding.com/Data/272b3ec2bcf5bb2efd2517b5dbbaf14a-SlotCellB2-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=fHH&Timestamp=YLk5Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/272b3ec2bcf5bb2efd2517b5dbbaf14a-SlotCellB2-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=fHH&Timestamp=YLk5Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC0386-NoBKGD1.jpeg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=wCH&Timestamp=DQXCyc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC0386-NoBKGD1.jpeg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=wCH&Timestamp=DQXCyc&Width=1440)
![](https://www.alliance-winding.com/Data/IMG8381-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=h9H&Timestamp=PXbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IMG8381-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=h9H&Timestamp=PXbdTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/DSC03941.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=8CH&Timestamp=THXCyc&Width=140)
![](https://www.alliance-winding.com/Data/272b3ec2bcf5bb2efd2517b5dbbaf14a-SlotCellB2-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=fHH&Timestamp=YLk5Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC0386-NoBKGD1.jpeg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=wCH&Timestamp=DQXCyc&Width=140)
![](https://www.alliance-winding.com/Data/IMG8381-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=h9H&Timestamp=PXbdTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Insulating


##









**Contact for Pricing**

			
Alliance offers a wide range of machines that form, cuff, and insert insulating materials into the stator or rotor slots.ÊThe insulation machines offer a combination of cam and servo control features for speed and accuracy.ÊAll tooling sets can be designed for quick change for minimal changeover time and multiple laminations in one machine.


		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

####Insulation Shape


- Wrap around liners for shaded pole slots or other large slot stators/rotors.Ê
- Formed and cuffed liners for distributed slots in stator/rotor.


####Insulation Feed


- Developed Width Ð Multiple stack ranges in one machine.
- Developed Stack Ð Consistent feed for one stack height.
		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsulating)[](https://twitter.com/intent/tweet?text=Insulating%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsulating)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Finsulating)[](https://www.alliance-winding.com/shop/automation-range/insulating)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Lacing
Source: https://www.alliance-winding.com/shop/automation-range/lacing



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Lacing
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Lacing


##









**Contact for Pricing**

			
Alliance offers a line of lacers that include single-end and double-end lacing. Variations include a vertical or horizontal laced stator and rotor. These machines are essential to production so that the magnet wire, in the end turn, is held tightly through the resin impregnation process, and the lead bundles are secure.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/DSC2645-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=xNH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2645-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=xNH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/IMG8478-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=rNH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IMG8478-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=rNH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/IMG8370-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=VNH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IMG8370-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=VNH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC0431-NoBKGD-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=6NH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC0431-NoBKGD-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=6NH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC8393-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=9NH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC8393-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=9NH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC8375-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=7NH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC8375-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=7NH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC8447-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=NNH&Timestamp=CWydTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC8447-1-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=NNH&Timestamp=CWydTc&Width=1440)
![](https://www.alliance-winding.com/Data/212cc677b2fe9c3d7479097c2da0bc44-DLLScreenshot-min1.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=vHH&Timestamp=nk65Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/212cc677b2fe9c3d7479097c2da0bc44-DLLScreenshot-min1.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=vHH&Timestamp=nk65Yc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/DSC2645-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=xNH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/IMG8478-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=rNH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/IMG8370-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=VNH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC0431-NoBKGD-1-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=6NH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC8393-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=9NH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC8375-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=7NH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC8447-1-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=NNH&Timestamp=CWydTc&Width=140)
![](https://www.alliance-winding.com/Data/212cc677b2fe9c3d7479097c2da0bc44-DLLScreenshot-min1.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=vHH&Timestamp=nk65Yc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Lacing


##









**Contact for Pricing**

			
Alliance offers a line of lacers that include single-end and double-end lacing. Variations include a vertical or horizontal laced stator and rotor. These machines are essential to production so that the magnet wire, in the end turn, is held tightly through the resin impregnation process, and the lead bundles are secure.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			
The lacing machines produce a diamond chain stitch of polyester cord around the end turns, and the lead wire bundles and ends with automatic knot tie. This provides excellent coverage and constant cord tension unmatched by hand stitching.


		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Flacing)[](https://twitter.com/intent/tweet?text=Lacing%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Flacing)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Flacing)[](https://www.alliance-winding.com/shop/automation-range/lacing)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Motor and Rotor Assembly
Source: https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Motor and Rotor Assembly
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Motor and Rotor Assembly


##









**Contact for Pricing**Full Assembly of Stator, Rotor, and Housing


**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/full-motor-assembly.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=JnH&Timestamp=HJ4lbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/full-motor-assembly.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=JnH&Timestamp=HJ4lbc&Width=1440)
![](https://www.alliance-winding.com/Data/rotor-sized.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=DnH&Timestamp=HJ4lbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/rotor-sized.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=DnH&Timestamp=HJ4lbc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/full-motor-assembly.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=JnH&Timestamp=HJ4lbc&Width=140)
![](https://www.alliance-winding.com/Data/rotor-sized.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=DnH&Timestamp=HJ4lbc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Motor and Rotor Assembly


##









**Contact for Pricing**Full Assembly of Stator, Rotor, and Housing


**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

####Rotor Assembly


- Shaft Insertion
- Bearing and End Shield Press
- Magnet Glue and Place
- Magnetizing
- Balancing
- Custom Assembly Automation


####Stator Assembly


- Automatic Lead Manipulation
- Automatic Fusing of Leads
- Stator to Housing Press
- Rotor to Stator Press
- Cure Oven with Cooling
- Laser Marking
- Assembly Stations with Torque Drivers
- Full Testing Equipment
		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fmotor-and-rotor-assembly)[](https://twitter.com/intent/tweet?text=Motor%20and%20Rotor%20Assembly%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fmotor-and-rotor-assembly)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fmotor-and-rotor-assembly)[](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)
		


# Needle / Direct Wind
Source: https://www.alliance-winding.com/shop/automation-range/needle-direct-wind



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Needle / Direct Wind
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Needle / Direct Wind


##









**Contact for Pricing**Direct Wind onto Pole / Tooth


			
Alliance Winding offers single-spindle needle winding machines and multiple-head statorÊneedle winding machines to support a variety of production volumes and applications. Our needle winder can wind at high speed and in high-volume production with mechanical cam oscillation, or it offers complete servo control for precision turn-to-turn layering Ñ making it an excellent solution for segmented stator winding applications.





		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/internal-wind.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=vnH&Timestamp=mnLlbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/internal-wind.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=vnH&Timestamp=mnLlbc&Width=1440)
![](https://www.alliance-winding.com/Data/IMG1578-min.JPG?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=bNH&Timestamp=TDBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/IMG1578-min.JPG?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=bNH&Timestamp=TDBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2487-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=YNH&Timestamp=TDBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2487-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=YNH&Timestamp=TDBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2456-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=PNH&Timestamp=TDBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2456-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=PNH&Timestamp=TDBdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC1571-RT.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=LNH&Timestamp=TDBdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC1571-RT.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=LNH&Timestamp=TDBdTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/internal-wind.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=vnH&Timestamp=mnLlbc&Width=140)
![](https://www.alliance-winding.com/Data/IMG1578-min.JPG?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=bNH&Timestamp=TDBdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2487-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=YNH&Timestamp=TDBdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2456-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=PNH&Timestamp=TDBdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC1571-RT.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=LNH&Timestamp=TDBdTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Needle / Direct Wind


##









**Contact for Pricing**Direct Wind onto Pole / Tooth


			
Alliance Winding offers single-spindle needle winding machines and multiple-head statorÊneedle winding machines to support a variety of production volumes and applications. Our needle winder can wind at high speed and in high-volume production with mechanical cam oscillation, or it offers complete servo control for precision turn-to-turn layering Ñ making it an excellent solution for segmented stator winding applications.





		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			
Alliance in-slot winders are the most robust in the market, with configurations that cater to the application. They have proven reliable, continuing to support manufacturing in all industries with innovative processes and rapid cycle times.
  



####Capabilities


- Single and Multiple Spindle Winders
- Prototype and Development Services
- Dedicated High-Speed Winders
- Flexible Servo Controlled Winders
- Advanced stator needle winding machine options for precision and high-volume applications


####Applications


- Internal
- External
- Segment / Individual Pole
- Linear Strip
- Rotor
		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fneedle-direct-wind)[](https://twitter.com/intent/tweet?text=Needle%20%2F%20Direct%20Wind%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fneedle-direct-wind)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fneedle-direct-wind)[](https://www.alliance-winding.com/shop/automation-range/needle-direct-wind)
		


# Resin / Varnish / Paint
Source: https://www.alliance-winding.com/shop/automation-range/resin-and-varnish



# Wind & Insert
Source: https://www.alliance-winding.com/shop/automation-range/wind-and-insert



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Wind & Insert
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Wind & Insert


##









**Contact for Pricing**Round Wire Stator Equipment


			
Alliance Winding Equipment, Inc. offers a wide range of heavy-duty, high-quality production equipment for the electric motor and generator industries. Alliance was incorporated in 1986, and traditional round wire electric motor windingÊand generator equipment has been at the core of what we do, from incoming laminations to final assembled motors, developed to your specific requirements.


From flexible lab equipment to high-output automated lines, Alliance offers a wide range of machines and systems to exceed your needs. With our long history of success and attracting a team of skilled engineers, machinists, and tool makers with decades of experience in electric motor production machines, Alliance has become one of the leading motor winding machine manufacturers, providing individual machines, multi-process machines, and complete systems for traditional round wire motor and generator production.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=WnH&Timestamp=kW4lbc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=WnH&Timestamp=kW4lbc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=WnH&Timestamp=kW4lbc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Wind & Insert


##









**Contact for Pricing**Round Wire Stator Equipment


			
Alliance Winding Equipment, Inc. offers a wide range of heavy-duty, high-quality production equipment for the electric motor and generator industries. Alliance was incorporated in 1986, and traditional round wire electric motor windingÊand generator equipment has been at the core of what we do, from incoming laminations to final assembled motors, developed to your specific requirements.


From flexible lab equipment to high-output automated lines, Alliance offers a wide range of machines and systems to exceed your needs. With our long history of success and attracting a team of skilled engineers, machinists, and tool makers with decades of experience in electric motor production machines, Alliance has become one of the leading motor winding machine manufacturers, providing individual machines, multi-process machines, and complete systems for traditional round wire motor and generator production.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)[Systems](https://www.alliance-winding.com#ProductTab25)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

[![](https://www.alliance-winding.com/Data/DSC4731-2-min.jpg?Revision=gNH&Timestamp=BfM1Tc)](https://www.alliance-winding.com/shop/automation-range/core-build)


###Core Build

Cleating
Welding - MIG /ÊTIG /ÊPlasma /ÊLaser
[Read More](https://www.alliance-winding.com/shop/automation-range/core-build)


[![](https://www.alliance-winding.com/Data/DSC03941.jpg?Revision=5CH&Timestamp=ZfQCyc)](https://www.alliance-winding.com/shop/automation-range/insulating)


###Slot Insulation

Insulation Stator / Rotor
[Read More](https://www.alliance-winding.com/shop/automation-range/insulating)


[![](https://www.alliance-winding.com/Data/winding.jpg?Revision=yHH&Timestamp=5DgKYc)](https://www.alliance-winding.com/shop/automation-range/winding)


###Winding

Shed
Kicker
No-Twist
[Read More](https://www.alliance-winding.com/shop/automation-range/winding)


[![](https://www.alliance-winding.com/Data/DSC5408-min.jpg?Revision=qNH&Timestamp=JjM1Tc)](https://www.alliance-winding.com/shop/automation-range/insertion)


###Insertion

Vertical / Horizontal
Programmable Travel Blades /ÊStripper /ÊWedge Pushers
[Read More](https://www.alliance-winding.com/shop/automation-range/insertion)


[![](https://www.alliance-winding.com/Data/DSC1158-min.jpg?Revision=tNH&Timestamp=K8M1Tc)](https://www.alliance-winding.com/shop/automation-range/forming)


###Forming

Pre-Form
Drift
FinalÊ
[Read More](https://www.alliance-winding.com/shop/automation-range/forming)


[![](https://www.alliance-winding.com/Data/DSC8393-min.jpg?Revision=ZNH&Timestamp=ywM1Tc)](https://www.alliance-winding.com/shop/automation-range/lacing)


###Lacing

Single End / Double End
Looper Tube / Arbor Style
[Read More](https://www.alliance-winding.com/shop/automation-range/lacing)


[![](https://www.alliance-winding.com/Data/71561454fc467d4ade6f24ba559b086b-Joyal2-min.jpg?Revision=tHH&Timestamp=F6k5Yc)](https://www.alliance-winding.com/shop/automation-range/connection)


###Connection
Joyal Brand -ÊFused Hot Connection
- Hot Crimp Terminals
- Commutator Connection / Brazing
- Wire to Wire Connection[Read More](https://www.alliance-winding.com/shop/automation-range/connection)


[![](https://www.alliance-winding.com/Data/08b746cd069c11d117f032bfbf71618d-NewtechIRDS29-min.jpg?Revision=ZHH&Timestamp=B9k5Yc)](https://www.alliance-winding.com/shop/automation-range/resin-impregnation)


###Resin ImpregnationÊ
Newtech Brand - Trickle / Roll Dip
- Impregnate / Varnish
- Powder Coat
- Paint[Read More](https://www.alliance-winding.com/shop/automation-range/resin-impregnation)




		[Systems](https://www.alliance-winding.com#ProductTab25)


			

![](https://admin.alliance-winding.com/Data/DJI0939-min.jpg?Revision=sNH&Timestamp=rbKdTc)



###Full Wind & Insert System

- Robotic Core Transfer with Automatic Vision Pick
- Robotic Insert Tooling Transfer from Winder
- Laser Engraving Barcode
- RFID Traceability
- MES Integration

#####Processes Include:

- Core Load / Insulate / Wind / Insert / Drift / Skew & Weld / Hot Crimp / Form / Lace / Test


***








![](https://admin.alliance-winding.com/Data/DJI0284-min.jpg?Revision=zNH&Timestamp=vBKdTc)


###Robotic Wind & InsertÊSystem

- Robotic Insert Tooling Transfer from Winder
- Automatic Core Transfer
- Kicker-Pin Style Winder
- 15 second Tack Time

#####Processes Include:

- Core Load / Wind / Wedgemaker /ÊInsert


***








![](https://admin.alliance-winding.com/Data/IMG4354-min.jpg?Revision=TNH&Timestamp=NsKdTc)


###Wind & Insert Cell

- Automatic Tooling Transfer fromÊWinder to Insert
- Automatic Core from Insert to Drift
- Fully Integrated Three Phase Insertion

#####Processes Include:

- Core Load / Wind / Wedgemaker /ÊInsert / Drift
		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fwind-and-insert)[](https://twitter.com/intent/tweet?text=Wind%20&Insert_-_https%3A%2F%2Fwww_alliance-winding_com%2Fshop%2Fautomation-range%2Fwind-and-insert=)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fwind-and-insert)[](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		


# Winding
Source: https://www.alliance-winding.com/shop/automation-range/winding



		    



###Automation Range



[Shop](https://www.alliance-winding.com/shop)/[Automation Range](https://www.alliance-winding.com/shop/automation-range)/Winding
[Back to Automation Range](https://www.alliance-winding.com/shop/automation-range)







#Winding


##









**Contact for Pricing**

			
Alliance offers coil winding machines in a full range of sizes and automation levels. Each Alliance stator winder and coil winder is built for a repeatable process, faster speeds, long service life, and quick changeover for optimum utilizationÊÑ making us a trusted name in electric motor winding solutions.

		
**Contact for Pricing**

SALE



![](https://www.alliance-winding.com/Data/DSC2316-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=w9H&Timestamp=LKbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2316-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=w9H&Timestamp=LKbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC2307-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=p9H&Timestamp=LKbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC2307-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=p9H&Timestamp=LKbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC3429-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=D9H&Timestamp=LKbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC3429-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=D9H&Timestamp=LKbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC8981-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=J9H&Timestamp=LKbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC8981-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=J9H&Timestamp=LKbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/937ccdfa2dd7364fc9f282e36b8b0d5b-DSC17371-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=hHH&Timestamp=zsk5Yc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/937ccdfa2dd7364fc9f282e36b8b0d5b-DSC17371-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=hHH&Timestamp=zsk5Yc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC0462-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=89H&Timestamp=LKbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC0462-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=89H&Timestamp=LKbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC5392-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=j9H&Timestamp=BSbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC5392-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=j9H&Timestamp=BSbdTc&Width=1440)
![](https://www.alliance-winding.com/Data/DSC1036-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=59H&Timestamp=BSbdTc&Width=1440)[View Full Size](https://www.alliance-winding.com/Data/DSC1036-min.jpg?AutoCrop=1&CropHeight=1440&CropWidth=1440&Height=1440&Padding=1&Quality=22&Resize=Auto&Revision=59H&Timestamp=BSbdTc&Width=1440)



				Caption goes here.
			


![](https://www.alliance-winding.com/Data/DSC2316-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=w9H&Timestamp=LKbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC2307-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=p9H&Timestamp=LKbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC3429-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=D9H&Timestamp=LKbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC8981-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=J9H&Timestamp=LKbdTc&Width=140)
![](https://www.alliance-winding.com/Data/937ccdfa2dd7364fc9f282e36b8b0d5b-DSC17371-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=hHH&Timestamp=zsk5Yc&Width=140)
![](https://www.alliance-winding.com/Data/DSC0462-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=89H&Timestamp=LKbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC5392-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=j9H&Timestamp=BSbdTc&Width=140)
![](https://www.alliance-winding.com/Data/DSC1036-min.jpg?AutoCrop=1&CropHeight=140&CropWidth=140&Height=140&Padding=1&Quality=60&Resize=Auto&Revision=59H&Timestamp=BSbdTc&Width=140)



![](https://www.alliance-winding.com/Images/Public/LightboxLoading.gif)









#Winding


##









**Contact for Pricing**

			
Alliance offers coil winding machines in a full range of sizes and automation levels. Each Alliance stator winder and coil winder is built for a repeatable process, faster speeds, long service life, and quick changeover for optimum utilizationÊÑ making us a trusted name in electric motor winding solutions.

		
**Contact for Pricing**
	


	

		
***Quantity:**

__________
	

		
[- Submit Form -]
	




[Overview](https://www.alliance-winding.com#ProductTabDetails)
[Overview](https://www.alliance-winding.com#ProductTabDetails)


			

####Shed Coil Winding


Alliance shed winders have been in service for decades, and they have continuously improved through development and engineering. A Shed StatorÊwinders can be run as stand-alone machines in cellular manufacturing or integrated into a multi-process automation system. The Alliance shed winders cover the full range of stator sizes wound with round magnet wire.Ê Ê




####No Twist Coil Winding


No-twist coil winding is an automation adaptation of rotating mandrel-form winding. The wires are wound in parallel and distributed adjacently so that there is no twist in the wire. This type of precision-wound coils improves the coil insertion process in some applications.




####Kicker-Pin Winding


Another solution for round wire winding at high speeds is our kicker-pin winding design. These machines use kicker-pin tooling technology to advance the wire directly into the insert tooling for automatic equipment or manual transfer tooling for standalone equipment. Continuous improvement and engineering development are at the core of our business. Kicker-pin stator winding is another example of our philosophy Ñ offering innovative solutions from one of the industryÕs leading motor winding machine manufacturers to help customers maintain consistency and increase winding capabilities.

		
**Share**[](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fwinding)[](https://twitter.com/intent/tweet?text=Winding%20-%20https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fwinding)[](https://www.pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.alliance-winding.com%2Fshop%2Fautomation-range%2Fwinding)[](https://www.alliance-winding.com/shop/automation-range/winding)
**Related Technology**

[![](https://www.alliance-winding.com/Data/wind-insert.png?AutoCrop=0&Resize=Smallest&Revision=WnH&Timestamp=kW4lbc&Width=400)


			VIEW PRODUCT
		
**Wind & Insert**
**Contact for Pricing**](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)
		




# Automation
Source: https://www.alliance-winding.com/automation


Alliance Winding Ð Joyal Ð Newtech is recognized as one of the top motor winding machine manufacturers, delivering innovative solutions for electric motor winding applications. Our advanced automation systems are built to maximize precision, efficiency, and productivity. From automatic loop production and robotic systems to compact multi-process machines and customizable configurations, we provide the right equipment to streamline and enhance your winding processes.



![](https://www.alliance-winding.com/Data/wind-instert-stators.png?Revision=k0H&Timestamp=PVVCYc)


###Wind & Insert
[Learn More](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)






![](https://www.alliance-winding.com/Data/hairpin-stators.png?Revision=60H&Timestamp=PVVCYc)


###Hairpin
[Learn More](https://www.alliance-winding.com/shop/automation-range/hairpin)






![](https://www.alliance-winding.com/Data/direct-winding.png?Revision=70H&Timestamp=PVVCYc)


###Direct Wind
[Learn More](https://www.alliance-winding.com/shop/automation-range/needle-direct-wind)








![](https://www.alliance-winding.com/Data/resin-sized.png?Revision=hnH&Timestamp=fq4lbc)


###Resin and Varnish
[Learn More](https://www.alliance-winding.com/shop/automation-range/resin-impregnation)






![](https://www.alliance-winding.com/Data/connection-sized.png?Revision=jnH&Timestamp=cf4lbc)


###Connection
[Learn More](https://www.alliance-winding.com/shop/automation-range/connection)






![](https://www.alliance-winding.com/Data/rotor-sized.png?Revision=5nH&Timestamp=M24lbc)


###Rotor Assembly
[Learn More](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)






![](https://www.alliance-winding.com/Data/full-motor-assembly.png?Revision=90H&Timestamp=PVVCYc)



###Motor Assembly
[Learn More](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)


# Company Overview
Source: https://www.alliance-winding.com/company-overview


Alliance Winding Equipment, Inc. manufactures a wide range of rugged, high-quality production equipment for the electric motor and generator industries. AWE encompasses the Alliance winding technology, Joyal fusing technology, and the Newtech resin/varnish impregnation technology. Alliance Winding Equipment, Inc. offers assembly processes from incoming laminations to the final assembled motor tracking label, developed to your specific requirements. From flexible lab equipment to high-output automated lines, Alliance-Joyal-Newtech offers a wide range of machines and systems to exceed your needs.


Alliance Winding Equipment, Inc. was incorporated in 1986 and the company quickly attracted a team of skilled engineers, machinists, and toolmakers with decades of experience in electric motor production machines. On September 1, 2014, Alliance Winding Equipment, Inc. became a wholly owned subsidiary of Khorporate Holdings, Inc., a family of technology, automation, and production companies. Alliance Winding Equipment, Inc. is one of the largest manufacturers of individual machines, multi-process machines, and complete systems for motor and generator production. Alliance Winding Equipment, Inc. offers automatic systems to assemble the stator, rotor, and frame of the motor and generator.


Mission Statement: Provide engineering solutions for the assembly of electric motors and generators with the highest possible value for the end user. Close partnerships with our customer from initial sales contact, through order, project management, system start-up with engineering support, and service after delivery.

The AWE group of companies has continued to grow, and they have expanded their manufacturing facilities globally, including AWE Newtech Ltd. in Newark, U.K., Alliance Automation Ltd. in Suzhou, China, Alliance Winding Europe s.r.l. in Mestrino, Italy, and Alliance Winding Equipment India PVT Ltd. partnership in Pune, India.


Joyal Products, Inc. was founded in 1947 and was acquired by Alliance Winding Equipment, Inc. in 2004. Joyal is a world leader in the production of magnet wire fusing equipment. Through the years, Joyal has developed many specialized machines in magnet wire diffusion bonding, resistance staking, and solid-state brazing focuses.



Newtech Ltd. was founded in 1980 and became the top brand in resin/varnish impregnation technology. Alliance Winding Equipment, Inc. acquired Newtech Ltd. in 2004 and the technology continued to be engineered for larger systems with higher output. AWE Newtech Ltd. is a world leader in equipment that applies insulating resins and varnishes to stators, rotors, and armatures and in robotic equipment that applies adhesives, sealants, gasketing materials, encapsulants, and potting compounds.


**1986:Ê**Alliance Winding Equipment, Inc. Founded
**1987:**ÊFirst Wind and Insert Machine
**2003:** First Needle Wind Machine
**2004:** Joyal Products, Inc. and Newtech Ltd. Acquired
**2010:** Alliance Automation Ltd, starts manufacturing in Suzhou, China
**2011:** Alliance Winding Europe s.r.l. starts in Mestrino, Italy
**2014:** AWE Group Acquired by Khorporate Holdings, Inc.
**2015: **First Hairpin Technology Machine
**2016:** Newtech develops high-output, precision resin systems
**2019:Ê**AWE redefines the limitations for large-frame
automated systems
**2020:**ÊFirst Large Frame Vertical No-Twist
Winding;ÊAWE develops Nema 400F / IEC 250F Automatic
Vertical Insertion
**2023**:ÊFirst Kicker Pin Style Winder


###AWEÊBy The Numbers


[35+ Years in Business](https://www.alliance-winding.com#)


[250+ Customers Served](https://www.alliance-winding.com#)


[2200+ Individual Serial Numbers Shipped](https://www.alliance-winding.com#)


[25+ Countries Served](https://www.alliance-winding.com#)


[10 International Locations & Representation](https://www.alliance-winding.com#)






# Health Care Notice
Source: https://www.alliance-winding.com/health


The Transparency in Coverage Rule requires group health plans to display certain pricing information in machine-readable files. The files are in JSON format and are not easily human-readable. The files are also not meant for determining benefits, personalized costs, orÊplanÊdetails.ÊÊPHPNIÊcreates and publishes the Machine-Readable Files on your behalf.Ê For the link to the Machine Readable Files, click on the URL provided:Ê[https://www.phpni.com/mrfs](https://www.phpni.com/mrfs)




# Job Openings
Source: https://www.alliance-winding.com/job-openings






###Mechanical Design Engineer


######Salary

Design and concept new automation and machines. Design new tooling to automate the world's leading electric motor and generator production lines for customers all around the world.

[Apply Now](https://www.alliance-winding.com/careers#LandingPageContactUs)

***







###Machine Assembler


######HourlyÊ

Assemble world class equipment starting withÊparts through installation. Work with designs from mechanical and controls engineers to build machines that will produce motors at our customers' facilities around the world. Implement mechanical assembly, electrical components, and ultimately drive the equipment for training the customer.

[Apply Now](https://www.alliance-winding.com/careers#LandingPageContactUs)

***




# News
Source: https://www.alliance-winding.com/news



##Visit Us At Our Next Exhibition



***



AWE will be exhibiting at the Coiltech shows in 2026. Please visit our boothÊto see how we can support you.

[![](https://www.alliance-winding.com/Data/banner4.jpg?Revision=BrH&Timestamp=rYkWTc)](https://www.quickfairs.net/?idl=EN)






***




##Augsburg 25Ê- 26ÊMarch 2026
[Learn more here.](https://www.quickfairs.net/?idl=EN)


##[](https://www.quickfairs.net/?idl=EN)[![](https://www.alliance-winding.com/Data/113banner30102024181032.gif?Revision=srH&Timestamp=SqkWTc)](https://www.quickfairs.net/?idl=EN)



##Coiltech North America



##Novi, MI 10Ê- 11ÊJune 2026
[Learn more here.](https://www.quickfairs.net/?idl=EN)



##[](https://www.quickfairs.net/?idl=EN)


[![](https://www.alliance-winding.com/Data/115banner09062025222741.gif?Revision=RrH&Timestamp=xbkWTc)](https://www.quickfairs.net/?idl=EN)




##Coiltech Italia



##Pordenone 23Ê- 24ÊSeptember 2026
[Learn more here.](https://www.quickfairs.net/?idl=EN)


##[](https://www.quickfairs.net/?idl=EN)[![](https://www.alliance-winding.com/Data/114banner14092025123540.gif?Revision=zrH&Timestamp=StkWTc)](https://www.quickfairs.net/?idl=EN)



# On-Site Services
Source: https://www.alliance-winding.com/on-site-services


With a team of skilled technicians and support teams in multiple countries, Alliance can provide expert assistance on-site for installations and any service or training needs, no matter where your production plant is located.


- Installation Support
- Training
- Machine Improvement
- Machine Retooling
- On-Site Product Development


***


![](https://www.alliance-winding.com/Data/5624-2641.jpg?Revision=wdH&Timestamp=s7gpyc)


![](https://www.alliance-winding.com/Data/5624-1311.jpg?Revision=DdH&Timestamp=j7gpyc)





# R&D and Prototypes
Source: https://www.alliance-winding.com/randd-and-prototypes


Alliance Winding Group provides the full range of wire winding and assembly to evaluate a process direction before the first semi-automatic winding machine. This ensures that future processes are manufacturable and meetÊquality specifications.Ê The engineering knowledge gained from developing processesÊin advance of manufacturing provides our customers with fast-to-the-field test products and fewer revisions after product introduction.


Alliance offers the skills and experience to work with customers to improve existing assembly processes or provide another vantage point to develop a customized solution for the assembly of motors and generators under development.ÊÊ


- Winding
- Direct Pole Winding
- Insertion Feasibility
- Joyal Connections
- Newtech Varnish Prototypes


***


![](https://www.alliance-winding.com/Data/IMG15651.jpg?Revision=WdH&Timestamp=33gpyc)


![](https://www.alliance-winding.com/Data/IMG72151.jpg?Revision=mdH&Timestamp=R3gpyc)


![](https://www.alliance-winding.com/Data/DSC690411.jpg?Revision=vdH&Timestamp=Z3gpyc)





# Refurbish and Relocation
Source: https://www.alliance-winding.com/refurbish-and-relocation



###Refurbish


A quality manufactured machine can have a second life with quality remanufacture and state-of-the-art control upgrades.Ê AllianceÊoffers partial updates and complete disassembly, replacements, and new controls for the next decades of service.

![](https://www.alliance-winding.com/Data/ResinSystem-Before.jpg?Revision=FnH&Timestamp=zqSQbc)Resin System Before
![](https://www.alliance-winding.com/Data/Resin-after.png?Revision=GnH&Timestamp=ZtSQbc)Resin System After


***




###Relocation


Alliance also offers turnkey equipment relocation services. We understand that plans change, and with our skilled team of technicians and logistics partners, we can remove the stress of having to relocate a machine or full system by utilizing our team. This gives our partners peace of mind that their equipment will be cared for during teardown, plant movement, packing, and shipping to the new location.

![](https://www.alliance-winding.com/Data/IMG02181.jpg?Revision=JdH&Timestamp=XVgpyc)Packaging & Skidding





# Remote Support
Source: https://www.alliance-winding.com/remote-support


Alliance utilizes the latest technology to support our customers through startup, production, and maintenance. Our control systems are outfitted with hardware and software to easily connect remotely and monitor or troubleshoot any system. We utilize the connectivity of devices to see what our customers see and help train and create solutions.

This ultimately supports our customers needs, drives uptime of equipment, and creates a collaborative relationship to diagnose any issues.
![](https://www.alliance-winding.com/Data/servicesremote-support.png?Revision=w0H&Timestamp=GkQFYc)


# Services
Source: https://www.alliance-winding.com/services


From quality spare parts to equipment relocation, explore all of the services Alliance has to offer. Choose one below to learn more.

- [Tooling](https://www.alliance-winding.com/tooling)
- [Spare Parts](https://www.alliance-winding.com/spare-parts)
- [On Site Services](https://www.alliance-winding.com/on-site-services)
- [Remote Support](https://www.alliance-winding.com/remote-support)
- [Training](https://www.alliance-winding.com/training)
- [Refurbish & Relocation](https://www.alliance-winding.com/refurbish-and-relocation)
- [R&D and Prototypes](https://www.alliance-winding.com/randd-and-prototypes)


# Spare Parts
Source: https://www.alliance-winding.com/spare-parts


Alliance can manufacture any machine and tooling parts for the Alliance Ð Joyal Ð Newtech machines and other machines to support your production. Attention to detail, pricing, and lead times ensure that a solution will be provided. Tooling components are manufactured, and quality verified to reduce your MRO workload.



***


![](https://www.alliance-winding.com/Data/DSC6993.jpg?Revision=lnH&Timestamp=xHlQbc)



![](https://www.alliance-winding.com/Data/DSC701221.jpg?Revision=pdH&Timestamp=KXgpyc)



![](https://www.alliance-winding.com/Data/DSC7009.jpg?Revision=3nH&Timestamp=LHlQbc)






# Stand Alone Equipment
Source: https://www.alliance-winding.com/stand-alone-equipment



![](https://www.alliance-winding.com/Data/wind-instert-stators.png?Revision=k0H&Timestamp=PVVCYc)


###Wind & Insert
[Learn More](https://www.alliance-winding.com/shop/automation-range/wind-and-insert)






![](https://www.alliance-winding.com/Data/hairpin-stators.png?Revision=60H&Timestamp=PVVCYc)


###Hairpin
[Learn More](https://www.alliance-winding.com/shop/automation-range/hairpin)






![](https://www.alliance-winding.com/Data/direct-winding.png?Revision=70H&Timestamp=PVVCYc)


###Direct Wind
[Learn More](https://www.alliance-winding.com/shop/automation-range/needle-direct-wind)






![](https://www.alliance-winding.com/Data/resin-sized.png?Revision=hnH&Timestamp=fq4lbc)


###Resin and Varnish
[Learn More](https://www.alliance-winding.com/shop/automation-range/resin-impregnation)






![](https://www.alliance-winding.com/Data/connection-sized.png?Revision=jnH&Timestamp=cf4lbc)


###Connection
[Learn More](https://www.alliance-winding.com/shop/automation-range/connection)






![](https://www.alliance-winding.com/Data/rotor-sized.png?Revision=5nH&Timestamp=M24lbc)


###Rotor Assembly
[Learn More](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)






![](https://www.alliance-winding.com/Data/full-motor-assembly.png?Revision=90H&Timestamp=PVVCYc)



###Motor Assembly
[Learn More](https://www.alliance-winding.com/shop/automation-range/motor-and-rotor-assembly)



# Tooling
Source: https://www.alliance-winding.com/tooling


Alliance offers tooling design, competitively priced manufacturing, controls updates, and installation services worldwide. From individual spare tooling parts to new tooling sets to a total automation line retool, Alliance can provide from start to finish for your retooling projects. All our tooling parts use quick-change mechanics, innovative technology, and top-quality materials to give your operation the best value in expensed tooling and MRO budgets.



***


![](https://www.alliance-winding.com/Data/IMG1613-1.png?Revision=2dH&Timestamp=Kdgpyc)


![](https://www.alliance-winding.com/Data/DSC118011.jpg?Revision=hdH&Timestamp=Wdgpyc)


![](https://www.alliance-winding.com/Data/Tooling3-11.png?Revision=jdH&Timestamp=M1gpyc)


![](https://www.alliance-winding.com/Data/DSC101511.jpg?Revision=5dH&Timestamp=F1gpyc)


![](https://www.alliance-winding.com/Data/DSC1023-11.jpg?Revision=8dH&Timestamp=y1gpyc)





# Training
Source: https://www.alliance-winding.com/training


Working with the Alliance Winding Group doesnÕt stop at high-quality equipment and support. Alliance stands by our equipment and ensures customers are properly trained to operate and maintain it. Our team of skilled technicians and engineers works closely with our customers during factory acceptance testing and site acceptance testing to train operators and maintenance technicians and assist with startup into production.Ê


Alliance believes in the seamless delivery of our equipment. That starts with spending quality time with our partners during the design and build phases to ensure that when the equipment is delivered, our partners have all the necessary tools and training for success.


***


![](https://www.alliance-winding.com/Data/5624-1921.jpg?Revision=ZdH&Timestamp=sDKpyc)




![](https://www.alliance-winding.com/Data/DSC24381.jpg?Revision=fdH&Timestamp=jDKpyc)