What are the most advanced automation solutions for manufacturing EV motor stators?

EV Motors has shifted from traditional round wire to square or rectangular wire. The most advanced automation includes full integration with controls and manufacturing approach.

Alliance implements CNC benders to create the shape for each pin, along with laser ablation to remove the enamel. These pics are placed in an array cassette so that they can be automatically inserted into the stator in one step. The pins are then twisted using automatic drive systems. The pins are welded primarily with laser technology and incorporate vision systems to accurately weld all the pins.

The AWE Newtech system trickle impregnates these stators for a superior quality and date tracking throughout.