Wind & Insert

Contact for Pricing

Round Wire Stator Equipment

Alliance Winding Equipment, Inc. offers a wide range of heavy-duty, high-quality production equipment for the electric motor and generator industries. Alliance was incorporated in 1986, and traditional round wire electric motor winding and generator equipment has been at the core of what we do, from incoming laminations to final assembled motors, developed to your specific requirements.

From flexible lab equipment to high-output automated lines, Alliance offers a wide range of machines and systems to exceed your needs. With our long history of success and attracting a team of skilled engineers, machinists, and tool makers with decades of experience in electric motor production machines, Alliance has become one of the leading motor winding machine manufacturers, providing individual machines, multi-process machines, and complete systems for traditional round wire motor and generator production.

Wind & Insert

Contact for Pricing

Round Wire Stator Equipment

Alliance Winding Equipment, Inc. offers a wide range of heavy-duty, high-quality production equipment for the electric motor and generator industries. Alliance was incorporated in 1986, and traditional round wire electric motor winding and generator equipment has been at the core of what we do, from incoming laminations to final assembled motors, developed to your specific requirements.

From flexible lab equipment to high-output automated lines, Alliance offers a wide range of machines and systems to exceed your needs. With our long history of success and attracting a team of skilled engineers, machinists, and tool makers with decades of experience in electric motor production machines, Alliance has become one of the leading motor winding machine manufacturers, providing individual machines, multi-process machines, and complete systems for traditional round wire motor and generator production.

Overview
Core Build

Core Build

Cleating
Welding - MIG / TIG / Plasma / Laser

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Slot Insulation

Slot Insulation

Insulation Stator / Rotor

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Winding

Winding

Shed
Kicker
No-Twist

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Coil Insertion

Insertion

Vertical / Horizontal
Programmable Travel Blades / Stripper / Wedge Pushers

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Stator End Turn Forming

Forming

Pre-Form
Drift
Final 

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End Turn Lacing

Lacing

Single End / Double End
Looper Tube / Arbor Style

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Connection

Connection

Joyal Brand - Fused Hot Connection
  • Hot Crimp Terminals
  • Commutator Connection / Brazing
  • Wire to Wire Connection
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Resin Impregnation

Resin Impregnation 

Newtech Brand - Trickle / Roll Dip
  • Impregnate / Varnish
  • Powder Coat
  • Paint
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Systems
Wind and Insert System

Full Wind & Insert System

  • Robotic Core Transfer with Automatic Vision Pick
  • Robotic Insert Tooling Transfer from Winder
  • Laser Engraving Barcode
  • RFID Traceability
  • MES Integration
Processes Include:
  • Core Load / Insulate / Wind / Insert / Drift / Skew & Weld / Hot Crimp / Form / Lace / Test


Robotic Wind and Insert Cell

Robotic Wind & Insert System

  • Robotic Insert Tooling Transfer from Winder
  • Automatic Core Transfer
  • Kicker-Pin Style Winder
  • 15 second Tack Time
Processes Include:
  • Core Load / Wind / Wedgemaker / Insert


Wind and Insert Cell

Wind & Insert Cell

  • Automatic Tooling Transfer from Winder to Insert
  • Automatic Core from Insert to Drift
  • Fully Integrated Three Phase Insertion
Processes Include:
  • Core Load / Wind / Wedgemaker / Insert / Drift